FUNIK PCBN inserts are widely used in processing pearlitic cast iron, high chromium and nickel alloy cast iron, hardened steel, powder metal, hard alloy and super alloy. In the mechanical machining application of the traditional system, not only it has greatly reduced the comprehensive production cost, but also significantly improved the production capacity and efficiency during the whole production operation, and the equipment investment is greatly decreased at the same time.
Advantages of Funik Innovative PCBN Insert:
√ Excellent cost performance
The service life of Funik PCBN cutting tool inserts can be more than 10 times that of carbide insert and reduce the cost of comprehensive cutting tool by 30%-50%. The interval time between the replacements of Funik CBN insert is long and the insert replacement frequency is less, which can significantly reduce the cost on inserts.
√ High machining efficiency
The machining efficiency of Funik PCBN cutting tool inserts is 5-10 times that of the carbide insert, which greatly improves the equipment capacity and reduces the fixed investment of equipment.
√ Excellent surface quality
Surface finish and dimensional precision of machining workpiece of Funik CBN inserts can reach the grinding level, and make turning instead of grinding to reduce equipment investment.
√ Strong universality
Funik CBN cutting tool inserts can be used for both dry cutting and wet cutting and one grade normally is suitable for machining a variety of materials.
√ Excellent cost performance
The service life of Funik PCBN cutting tool inserts can be more than 10 times that of carbide insert and reduce the cost of comprehensive cutting tool by 30%-50%. The interval time between the replacements of Funik CBN insert is long and the insert replacement frequency is less, which can significantly reduce the cost on inserts.
√ High machining efficiency
The machining efficiency of Funik PCBN cutting tool inserts is 5-10 times that of the carbide insert, which greatly improves the equipment capacity and reduces the fixed investment of equipment.
√ Excellent surface quality
Surface finish and dimensional precision of machining workpiece of Funik CBN inserts can reach the grinding level, and make turning instead of grinding to reduce equipment investment.
√ Strong universality
Funik CBN cutting tool inserts can be used for both dry cutting and wet cutting and one grade normally is suitable for machining a variety of materials.
Grade and Applicable Industry of Funik Impact-resistant CBN Solid Insert
| Grade | Machining model | Applicable industry | Workpiece material |
| FBN7600 | Rough/ Semi-finishing | Roll, slurry pump Brake disc Brake drum Rolling mortar wall Parts of compressor | High nickel-chromium High hardness alloy cast iron High speed steel Gray cast iron High manganese steel |
| FBN9500 | Rough/ Semi-finishing | Gear Bearing Mining machinery Coal mine machinery | Hardened steel Surface overlaying material |
| FBN9500 C06 | Semi-finishing/ Finishing | Gear Bearing Mining machinery Coal mine machinery | Hardened steel Cemented steel Surface overlaying material |
Funik CBN Solid Insert
Grade and Applicable Industry of Funik FBV Double-layer Composite Insert
| Grade | Machining model | Applicable industry | Workpiece material | Feature |
| FBV7200 | Finishing | Brake disc Brake drum Parts of compressor | Gray cast iron | Using CBN particles, with high CBN content, excellent wear resistance Continuous to interrupted high-speed finishing to achieve high quality and stable surface roughness |
| FBV5800 | Finishing | Gear Bearing Parts of compressor | Hardened steel Gray cast iron | Excellent wear resistance and crater wear resistance Performance is best for continuous to mild interrupted finishing |
| FBV7200 C07 | Finishing | Brake disc Brake drum Parts of compressor | Gray cast iron | The coating can achieve stable and excellent roughness in high precision machining The coating bonding strength is high and it can achieve a long machining life, which is about 30%-50% longer than FBV7200 |
| FBV5800 C06 | Finishing | Gear Bearing Parts of compressor | Hardened steel Gray cast iron | The coating improves the ability of the insert to suppress the crater wear The coating bonding strength is high and it can maintain stable machining for a long time, and life is about 50% longer than FBV5800 |
Funik Super Finishing CBN Tipped Insert
Grade and Applicable Industry of Funik CBN Coating Insert
| Grade | Machining model | Applicable industry | Workpiece material | Feature | Cutting speed Vc(m/min) | Cutting fluid |
| FBK7520 C07 | Finishing | Brake disc Gear | Gray cast iron Powder metallurgy | Capable of the machining of various materials From interrupted to continuous high speed finishing The coating bonding strength is strong and it can effectively improve the life of cutting tool | 600-1200 90-200 | Dry cut or wet cut |
| FBK9540 C06 | Finishing | Gear Bearing | Hardened steel | Excellent thermal stability and red hardness result in prominent wear resistance High speed continuous finishing The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the cutting tip | 180-300 | Dry cut or wet cut |
| FBK9550 C06 | Finishing | Gear Bearing | Bearing steel Cemented steel | The wear resistance and collapse resistance are relatively balanced Medium interrupted and continuous finishing The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the cutting tip | 100-175 | Dry cut or wet cut |
| FBK9560 C06 | Finishing | Gear Bearing | Cemented steel | Strong collapse resistance and cutting tip handling Heavy interrupted finishing The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the tool nose | 100-200 | Dry cut |
Funik Super Finishing CBN Coating Insert
Funik PCBN inserts are used for turning and milling of centrifugal rolls, slurry pumps, brake discs, brake drums, rolling mortar walls, compressor parts, gears, bearings, mining machinery, coal mining machinery industries.
Q1: Are you trading company or manufacturer?
We are the world's leading manufacturer of super abrasives, pcb cutting tool blank, pcbn cutting tool blank and superhard cutting tools since 1988 (ISO9001/ISO14001/ISO45001 certificated).Q2: What is your main market?
Our market is mainly in Europe, America and Asia. Now we are working with many world top 500 companies, including 3M, TOYOTA, GM, Saint-Gobain, Mitsubishi, SUMITOMO, Panasonic and Samsung etc.
Q3: Is customization available?
Yes. We can OEM the products with your requirements.
Q4: What is your delivery way and delivery time?
Normally the delivery time is 1-2 weeks and the delivery way is by air.
Q5: Are samples available for quality test?
Yes. we can provide sample for quality test.